Buy Zircon Coating From CY
zircon coating is manufactured by highly sophisticated equipment and advanced production line in Chuan Yi Machinery Co., LTD, which would be the key to its great market potential and wide recognition. Powered by an adamant quest to pursue quality, the product adopts carefully selected raw materials to ensure the stable performance of it and make customers be satisfied with and have faith in the product.
We have created our own brand - CY. In the early years, we worked hard, with great determination, to take CY beyond our borders and give it a global dimension. We are proud to have taken this path. When we work together with our customers all over the world to share ideas and develop new solutions, we find opportunities that help make our customers more successful.
Zircon coating is a synthetic gemstone material known for its ability to mimic the brilliance and clarity of natural diamonds. Crafted through advanced crystallization processes, it provides a cost-effective alternative for jewelry and decorative applications. Its optical properties closely match those of precious stones, enhancing aesthetic appeal.
Zircon coating offers exceptional durability and corrosion resistance, making it ideal for harsh environments where long-term protection is critical.
It's suitable for high-temperature applications like aerospace components, industrial machinery, and medical implants where reliability under extreme conditions is required.
When selecting, consider factors like operating temperature, substrate material compatibility, and desired coating thickness to ensure optimal performance and longevity.
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In the case of metal parts that wear off or corrode, it may be expensive and time consuming to replace the parts. The place where metal spray coating comes in is to revive old parts and provide some additional protection to new ones.
It can be a pump shaft that you have to fix or it can be the attempt to make molds last longer, but the proper choice of coating material matters all. This article explores what goes into these coatings, how they work and which materials fit each job best. Read on to learn more.
Why Material Choice Matters
Not all coatings are created equal. Some must handle extreme heat while others need to fight off rust or friction. If you choose the wrong one, parts can still fail early. Picking the right material helps you:
Extend part of life and cut downtime.
Reduce costs on replacements and maintenance.
Improve performance by adding special properties like conductivity or traction.
At CY Thermal Spray Coating, engineers have spent over 40 years helping industries match the perfect coating to their parts.
Common Materials Used in Metal Spray Coating
Various materials are used for different purposes. Following important types of metal spray coating and what each one can offer to the table:
1. Self-Fluxing Alloys (Nickel- or Cobalt-Based)
These finishes are the work-houses of wear and corrosion coating. They fuse and melt on the surface forming a coarse tough layer.
Best for:
Pump shafts, valves, and bearings.
Machinery exposed to friction or chemicals.
Benefits:
High toughness and hardness.
Good anti-corrosion and anti-galling.
May be smoothed to a mirror finish.
Some common examples: Co-Cr-W, Ni-Cr-B-Si alloys.
2. Carbide Coatings (Tungsten and Chromium Carbide)
When you require incredibly high wear resistance, then this is your choice. Carbide finishes act as a shield to your equipment. They are able to operate under high temperature and speed.
Best for:
Wire drawing rollers, cutting tools, and extrusion dies.
Environments with abrasive dust or slurry.
Benefits:
Extremely hard and dense.
Outstanding resistance to abrasion and erosion.
Long life even under high heat.
Typical compositions include WC-Co and Cr₃C₂-NiCr.
3. Ceramic Coatings:
Ceramics may be fragile though when it comes to metal spray coating they are strong and protective. These finishes are resistant to corrosion and chemicals as well as heat. They are perfect when metals would otherwise fail.
Best for:
Insulating surfaces and high-temperature zones.
Components that need electrical or thermal barriers.
Benefits:
Excellent corrosion and oxidation resistance.
Great insulation properties.
Smooth, clean finish for reduced friction.
Common materials: Al₂O₃ (aluminum oxide), Cr₂O₃ (chromium oxide), and ZrO₂ (zirconia).
4. Metallic Coatings (Zinc, Aluminum, Stainless Steel, Inconel)
The heroes when corrosion is your number one foe; consider bridges and pipelines or offshore gear. They are used as a protective coating that covers the underlying base metal.
Best for:
Structural steel, tanks and marine assets.
Repairing rusted or pitted parts.
Benefits:
Massive corrosion resistance (particularly zinc and aluminum).
Reflective finish increases the effect and resistance to heat.
Easy to apply and repair.
These layers are also used as bond coats then overlaid with harder layers.
5. Specialty Coatings (Copper, Bronze, Molybdenum)
Some jobs call for something unique. For instance, copper or bronze coatings provide conductivity, while molybdenum adds slip and wear resistance.
Best for:
Electrical contacts, sliding parts, and anti-seize surfaces.
Benefits:
Custom properties for specific performance goals.
Good for both new parts and repair work.
Matching Material to Process
Not every coating material fits every process. Here’s how they usually pair up:
HVOF (High-Velocity oxygen-Fuel): Ideal when it comes to the carbide coating- thick and extremely hard.
Plasma Spray: This is the most suitable when surfaces on ceramics and metals require a fine finish.
Arc or Flame Spray: This is used on zinc, aluminum and stainless steel.
Spray Welding: Ideal in self-fluxing alloys in which the fusion and rebuild strength is important.
Each process affects coating density, bond strength, and cost so expert selection counts.
Choosing the Right Material
Wondering which coating your part needs? The same question is posed to many engineers and maintenance teams. The good thing is that, with a bit of guidance, it becomes easy to reduce it. The trick is to think where your part is, what forces are acting upon it and how long it is worth bearing. Here’s a simple guide:
Rust or salt exposure? Go for zinc or aluminum coatings. They are like bodyguards of your metal and they sacrifice themselves in favor of the base steel that is underneath. Ideal in the marine or outdoor setting where the enemy is moisture.
Heavy wear? Choose tungsten carbide. It is hard as nails and it is capable of friction, wear and tear or speeding. Just imagine it like roller-armor plating of dies and other moving mechanisms that are being battered daily.
High heat? Pick ceramic or Cr₃C₂-NiCr coatings. The materials counter the severe temperatures and retain their strength where other coatings would melt or crack. They are excellent in furnaces, moulds or components close to areas of high heat.
Electrical conductivity? Go with copper or bronze coatings. They not only resist wear but also let electricity or heat flow freely. You’ll often find them on conductive parts, connectors and slip rings.
Dimensional repair? Apply nickel-based spray welding alloy. It restores damaged components to their natural dimensions and even gives them a tough, resistant to corrosion surface. This will save both time and money that would have to be spent replacing the whole component.
Selecting the correct option isn’t guesswork; it’s engineering. That’s why it helps to consult professionals who understand both materials and operating conditions. At CY Thermal Spray Coating, technicians evaluate the working environment, temperature, and part geometry to recommend the ideal combination.
Quality and Testing
A coating is only as good as its preparation. Before applying metal spray coating, the surface is grit-blasted to ensure a strong bond. CY uses:
Bond coats (like Ni-Al) for better adhesion.
Adhesion and hardness tests to ascertain the strength of coating.
A fine level of precision grinding and polishing to attain smooth and accurate finishes.
The result? Coatings that remain in place when it is under pressure and extend equipment life.
Real-World Payoff
Companies that use professional metal spray coating often see:
Up to 5× longer part life.
Reduced downtime due to fewer breakdowns.
Lower maintenance costs over the long term.
Such advantages become actual savings and improved productivity something all engineers and project managers can enjoy. See our Coating Services and Case Studies page to find out more about the other coating processes and stories about success.
Final Thoughts:
When choosing the material to use in coating metal, it is not only a technical decision but a business decision. The right coating reduces the expense, enhances productivity, and maintains smooth running of machines.
You need to repair old components or enhance new components, CY has been doing this all over decades to ensure that your money spent does not go to waste. Looking for expert advice? Visit CY Thermal Spray Coating Services to explore solutions and also check out case studies and request a quote.
FAQs
Question 1. Which metal spray coating material is the most rust-resistant?
Answer: The most resistant to rust is zinc and aluminum. Even where the marine or outdoor environment is concerned they create a protective layer that protects steel against corrosion.
Question 2. Can stainless steel be sprayed to repair parts?
Answer: Yes! Stainless steel can be applied using arc or flame spray to rebuild worn surfaces and restore corrosion resistance.
Question 3. Which is more wear-resistant, ceramic or metal coating?
Answer: The ceramic is highly resistant to heat and corrosion. The metal layer (comprising carbide) is more resistant to the overweight or friction.
It can be a pump shaft that you have to fix or it can be the attempt to make molds last longer, but the proper choice of coating material matters all. This article explores what goes into these coatings, how they work and which materials fit each job best. Read on to learn more.
Why Material Choice Matters
Not all coatings are created equal. Some must handle extreme heat while others need to fight off rust or friction. If you choose the wrong one, parts can still fail early. Picking the right material helps you:
Extend part of life and cut downtime.
Reduce costs on replacements and maintenance.
Improve performance by adding special properties like conductivity or traction.
At CY Thermal Spray Coating, engineers have spent over 40 years helping industries match the perfect coating to their parts.
Common Materials Used in Metal Spray Coating
Various materials are used for different purposes. Following important types of metal spray coating and what each one can offer to the table:
1. Self-Fluxing Alloys (Nickel- or Cobalt-Based)
These finishes are the work-houses of wear and corrosion coating. They fuse and melt on the surface forming a coarse tough layer.
Best for:
Pump shafts, valves, and bearings.
Machinery exposed to friction or chemicals.
Benefits:
High toughness and hardness.
Good anti-corrosion and anti-galling.
May be smoothed to a mirror finish.
Some common examples: Co-Cr-W, Ni-Cr-B-Si alloys.
2. Carbide Coatings (Tungsten and Chromium Carbide)
When you require incredibly high wear resistance, then this is your choice. Carbide finishes act as a shield to your equipment. They are able to operate under high temperature and speed.
Best for:
Wire drawing rollers, cutting tools, and extrusion dies.
Environments with abrasive dust or slurry.
Benefits:
Extremely hard and dense.
Outstanding resistance to abrasion and erosion.
Long life even under high heat.
Typical compositions include WC-Co and Cr₃C₂-NiCr.
3. Ceramic Coatings:
Ceramics may be fragile though when it comes to metal spray coating they are strong and protective. These finishes are resistant to corrosion and chemicals as well as heat. They are perfect when metals would otherwise fail.
Best for:
Insulating surfaces and high-temperature zones.
Components that need electrical or thermal barriers.
Benefits:
Excellent corrosion and oxidation resistance.
Great insulation properties.
Smooth, clean finish for reduced friction.
Common materials: Al₂O₃ (aluminum oxide), Cr₂O₃ (chromium oxide), and ZrO₂ (zirconia).
4. Metallic Coatings (Zinc, Aluminum, Stainless Steel, Inconel)
The heroes when corrosion is your number one foe; consider bridges and pipelines or offshore gear. They are used as a protective coating that covers the underlying base metal.
Best for:
Structural steel, tanks and marine assets.
Repairing rusted or pitted parts.
Benefits:
Massive corrosion resistance (particularly zinc and aluminum).
Reflective finish increases the effect and resistance to heat.
Easy to apply and repair.
These layers are also used as bond coats then overlaid with harder layers.
5. Specialty Coatings (Copper, Bronze, Molybdenum)
Some jobs call for something unique. For instance, copper or bronze coatings provide conductivity, while molybdenum adds slip and wear resistance.
Best for:
Electrical contacts, sliding parts, and anti-seize surfaces.
Benefits:
Custom properties for specific performance goals.
Good for both new parts and repair work.
Matching Material to Process
Not every coating material fits every process. Here’s how they usually pair up:
HVOF (High-Velocity oxygen-Fuel): Ideal when it comes to the carbide coating- thick and extremely hard.
Plasma Spray: This is the most suitable when surfaces on ceramics and metals require a fine finish.
Arc or Flame Spray: This is used on zinc, aluminum and stainless steel.
Spray Welding: Ideal in self-fluxing alloys in which the fusion and rebuild strength is important.
Each process affects coating density, bond strength, and cost so expert selection counts.
Choosing the Right Material
Wondering which coating your part needs? The same question is posed to many engineers and maintenance teams. The good thing is that, with a bit of guidance, it becomes easy to reduce it. The trick is to think where your part is, what forces are acting upon it and how long it is worth bearing. Here’s a simple guide:
Rust or salt exposure? Go for zinc or aluminum coatings. They are like bodyguards of your metal and they sacrifice themselves in favor of the base steel that is underneath. Ideal in the marine or outdoor setting where the enemy is moisture.
Heavy wear? Choose tungsten carbide. It is hard as nails and it is capable of friction, wear and tear or speeding. Just imagine it like roller-armor plating of dies and other moving mechanisms that are being battered daily.
High heat? Pick ceramic or Cr₃C₂-NiCr coatings. The materials counter the severe temperatures and retain their strength where other coatings would melt or crack. They are excellent in furnaces, moulds or components close to areas of high heat.
Electrical conductivity? Go with copper or bronze coatings. They not only resist wear but also let electricity or heat flow freely. You’ll often find them on conductive parts, connectors and slip rings.
Dimensional repair? Apply nickel-based spray welding alloy. It restores damaged components to their natural dimensions and even gives them a tough, resistant to corrosion surface. This will save both time and money that would have to be spent replacing the whole component.
Selecting the correct option isn’t guesswork; it’s engineering. That’s why it helps to consult professionals who understand both materials and operating conditions. At CY Thermal Spray Coating, technicians evaluate the working environment, temperature, and part geometry to recommend the ideal combination.
Quality and Testing
A coating is only as good as its preparation. Before applying metal spray coating, the surface is grit-blasted to ensure a strong bond. CY uses:
Bond coats (like Ni-Al) for better adhesion.
Adhesion and hardness tests to ascertain the strength of coating.
A fine level of precision grinding and polishing to attain smooth and accurate finishes.
The result? Coatings that remain in place when it is under pressure and extend equipment life.
Real-World Payoff
Companies that use professional metal spray coating often see:
Up to 5× longer part life.
Reduced downtime due to fewer breakdowns.
Lower maintenance costs over the long term.
Such advantages become actual savings and improved productivity something all engineers and project managers can enjoy. See our Coating Services and Case Studies page to find out more about the other coating processes and stories about success.
Final Thoughts:
When choosing the material to use in coating metal, it is not only a technical decision but a business decision. The right coating reduces the expense, enhances productivity, and maintains smooth running of machines.
You need to repair old components or enhance new components, CY has been doing this all over decades to ensure that your money spent does not go to waste. Looking for expert advice? Visit CY Thermal Spray Coating Services to explore solutions and also check out case studies and request a quote.
FAQs
Question 1. Which metal spray coating material is the most rust-resistant?
Answer: The most resistant to rust is zinc and aluminum. Even where the marine or outdoor environment is concerned they create a protective layer that protects steel against corrosion.
Question 2. Can stainless steel be sprayed to repair parts?
Answer: Yes! Stainless steel can be applied using arc or flame spray to rebuild worn surfaces and restore corrosion resistance.
Question 3. Which is more wear-resistant, ceramic or metal coating?
Answer: The ceramic is highly resistant to heat and corrosion. The metal layer (comprising carbide) is more resistant to the overweight or friction.
Corrosion never sleeps. It is the moisture, salt and chemicals that constantly attack metal surfaces whether it is a steel bridge, an offshore platform or factory equipment. Painting has long been the most popular form of protection but is it the most effective over the long run?
This article breaks down how painting stacks up against thermal spray coating and why more industries are choosing thermal spray as the stronger, longer-lasting defense against corrosion. Read on to learn more.
Why Corrosion Protection Matters
Industries are spending billions of dollars annually because of repairs or downtimes and lost productivity through corrosion. Just think rust is a mute robber; it deteriorates your property even when you are not even in sight. When the surface coating decays, it is just a matter of time before the decay extends. The right protection choice can be the solution between five years of repair and a 30year solution.
Understanding the Basics
Let us clear up the fundamentals before comparison.
Painting is done with liquid coatings that are allowed to form a thin layer covering the metal surfaces to protect against oxygen and moisture.
Thermal spray coating involves the heat to melt either metal or ceramic material and sprayed on the surface at high velocity. The result? A coating that is thick and tough. It bonds tightly and lasts much longer.
For a quick overview of processes and materials, see our Thermal Spraying Guide.
How Each Method Works:
Painting forms a chemical shield between the metal and the environment. Gradually, this layer breaks and sheds its skin or becomes lightened by sun and changes in temperature and abrasion. When that occurs, the corrosion may begin beneath the paint.
Thermal spray coating forms a physical, mechanical bond. It does not simply cover the metal but it becomes a part of it. Metals such as zinc and aluminum or stainless steel are sprayed on to form a dense shell over the surface. This ensures that it is ideal in severe environments such as marine docks or pipelines and chemical plants.
The Big Comparison: Thermal Spray Coating vs Painting
Here’s a clear side-by-side look at how these two stack up.
Feature
Thermal Spray Coating
Painting
Service Life
15–30+ years (material and environment dependent)
3–10 years before recoating
Bond Strength
Mechanical (sometimes metallurgical)
Chemical bond only
Thickness
150–500+ μm
50–300 μm
Temperature Resistance
Up to ~1000 °C+ (material dependent)
Limited by resin (often < 200 °C)
Damage Tolerance
Local repairs hold well
Damage often spreads under film
Environmental Resistance
Excellent in salt, chemicals, and heat
Better for mild/moderate exposure
Cost Over Time
Higher upfront, lower lifecycle cost
Lower upfront, frequent repaints
Best Use
Bridges, offshore, pipelines, power plants
Indoor or decorative applications
Explore our full range of Thermal Spray coating products designed for different industrial needs.
Which One Saves You More in the Long Run?
It is tempting to use paint as it is less expensive in the short run but that is short-term thinking. Painted surfaces require sandblasting or surface preparation and several layers of repainting every few years. Those labor and material expenses accumulate fast.
Thermal spray coating can be more expensive in the short run though it can last three to five times longer. Thermal spray is an easy winner when you sum up the entire lifecycle cost: maintenance or labor and downtime. That is to say, you spend a single time and have decades of peace of mind.
Real-World Example
Imagine you manage a steel bridge near the coast. A painted surface might hold up for five years before rust starts showing through. You’d need to shut down lanes, scrape, and repaint again and again.
Now imagine that same bridge coated with thermal spray coating. Zinc or aluminum layers act as a sacrificial shield, preventing rust even in salty air. It is possible to have that bridge last 25 years or longer with the proper sealing. This is the type of reliability infrastructure owners would love to have.
Why Industries Are Switching to the Thermal Spray
More companies are choosing thermal spray because they want results that last, not band-aid fixes. It’s become a favorite in:
Oil and Gas: Offshore drainage rigs, platforms and pipelines subjected to salt water.
Energy and Power plants: Boilers, turbo and stacks that are subject to intense heat.
Water and Wastewater Facilities: Machines that are in constant contact with water and chemicals.
Transportation: Bridges, railways and heavy duty vehicles that require long durability.
Each of these industries faces punishing conditions where paint simply can’t keep up.
Advantages of Thermal Spray Coating
Let’s sum up why thermal spray stands out:
Longer protection: One coating can outlast multiple paint cycles.
Improved adhesion: The particles of the melt fasten on the surface.
Individual materials: Zinc, ceramic, and carbide may then be utilized respectively to make corrosion-resistant, heat-resistant or wear-resistant layers.
Green: No volatile organic compounds (VOCs) and smelly solvents.
Quick repair: The damaged areas can be repaired without the removal of the whole coating.
No wonder engineers call it the “industrial armor” for metal surfaces.
The Lifecycle Advantage
Consider it as follows: painting is comparable to purchasing an inexpensive umbrella, it will work temporarily, though you will continue to buy other umbrellas. Thermal spray coating can be compared to the high qualitative raincoat, which can serve several years long.
In the case of large-scale assets, it is not only convenient but profitable to reduce downtimes and maintenance. That’s why smart asset managers are switching to thermal spray. They’re not chasing the cheapest fix; they’re choosing the solution that saves money over time.
Conclusion:
As far as corrosion protection is concerned, there is no doubt about the winner. Thermal spray coating is more cost-effective, has better adhesion, and durability compared to painting. It is not the most cost efficient in the short run, but it is certainly the smartest decision in the long term.
If you are sick of repainting or fixing and delaying; it's time to switch strategies. Find a permanent solution and not a retouch. It is time to select the protection that is really durable.
CY Thermal Spray Coating has been assisting industries all over the world in preventing corrosion for more than 40 years. Our custom coating also ensures that your equipment will be stronger, longer and prepared to face the most difficult conditions. Reach out today to find the best coating plan for your project because your assets deserve the strongest defense.
FAQs
Question 1. Is thermal spray coating better than painting for corrosion protection?
Answer: Yes. Thermal spray coating is much more durable and it is able to operate in rough conditions where paint would crack or peel. It forms a strong mechanical bond and offers up to five times more service life.
Question 2. Can thermal spray coating be applied over old paint?
Answer: It is better to take the old paint off. The surface must be smooth and coarse to be adhered to. Before spraying, the technicians of CY can assist with the preparation and evaluation of the surface.
Question 3. How long does thermal spray coating last compared to paint?
Answer: Compared to paint that can last 3-10 years, thermal spray coating has the potential to last up to 20-30 years without having to be repaired thus making it the wiser long run decision.
This article breaks down how painting stacks up against thermal spray coating and why more industries are choosing thermal spray as the stronger, longer-lasting defense against corrosion. Read on to learn more.
Why Corrosion Protection Matters
Industries are spending billions of dollars annually because of repairs or downtimes and lost productivity through corrosion. Just think rust is a mute robber; it deteriorates your property even when you are not even in sight. When the surface coating decays, it is just a matter of time before the decay extends. The right protection choice can be the solution between five years of repair and a 30year solution.
Understanding the Basics
Let us clear up the fundamentals before comparison.
Painting is done with liquid coatings that are allowed to form a thin layer covering the metal surfaces to protect against oxygen and moisture.
Thermal spray coating involves the heat to melt either metal or ceramic material and sprayed on the surface at high velocity. The result? A coating that is thick and tough. It bonds tightly and lasts much longer.
For a quick overview of processes and materials, see our Thermal Spraying Guide.
How Each Method Works:
Painting forms a chemical shield between the metal and the environment. Gradually, this layer breaks and sheds its skin or becomes lightened by sun and changes in temperature and abrasion. When that occurs, the corrosion may begin beneath the paint.
Thermal spray coating forms a physical, mechanical bond. It does not simply cover the metal but it becomes a part of it. Metals such as zinc and aluminum or stainless steel are sprayed on to form a dense shell over the surface. This ensures that it is ideal in severe environments such as marine docks or pipelines and chemical plants.
The Big Comparison: Thermal Spray Coating vs Painting
Here’s a clear side-by-side look at how these two stack up.
Feature
Thermal Spray Coating
Painting
Service Life
15–30+ years (material and environment dependent)
3–10 years before recoating
Bond Strength
Mechanical (sometimes metallurgical)
Chemical bond only
Thickness
150–500+ μm
50–300 μm
Temperature Resistance
Up to ~1000 °C+ (material dependent)
Limited by resin (often < 200 °C)
Damage Tolerance
Local repairs hold well
Damage often spreads under film
Environmental Resistance
Excellent in salt, chemicals, and heat
Better for mild/moderate exposure
Cost Over Time
Higher upfront, lower lifecycle cost
Lower upfront, frequent repaints
Best Use
Bridges, offshore, pipelines, power plants
Indoor or decorative applications
Explore our full range of Thermal Spray coating products designed for different industrial needs.
Which One Saves You More in the Long Run?
It is tempting to use paint as it is less expensive in the short run but that is short-term thinking. Painted surfaces require sandblasting or surface preparation and several layers of repainting every few years. Those labor and material expenses accumulate fast.
Thermal spray coating can be more expensive in the short run though it can last three to five times longer. Thermal spray is an easy winner when you sum up the entire lifecycle cost: maintenance or labor and downtime. That is to say, you spend a single time and have decades of peace of mind.
Real-World Example
Imagine you manage a steel bridge near the coast. A painted surface might hold up for five years before rust starts showing through. You’d need to shut down lanes, scrape, and repaint again and again.
Now imagine that same bridge coated with thermal spray coating. Zinc or aluminum layers act as a sacrificial shield, preventing rust even in salty air. It is possible to have that bridge last 25 years or longer with the proper sealing. This is the type of reliability infrastructure owners would love to have.
Why Industries Are Switching to the Thermal Spray
More companies are choosing thermal spray because they want results that last, not band-aid fixes. It’s become a favorite in:
Oil and Gas: Offshore drainage rigs, platforms and pipelines subjected to salt water.
Energy and Power plants: Boilers, turbo and stacks that are subject to intense heat.
Water and Wastewater Facilities: Machines that are in constant contact with water and chemicals.
Transportation: Bridges, railways and heavy duty vehicles that require long durability.
Each of these industries faces punishing conditions where paint simply can’t keep up.
Advantages of Thermal Spray Coating
Let’s sum up why thermal spray stands out:
Longer protection: One coating can outlast multiple paint cycles.
Improved adhesion: The particles of the melt fasten on the surface.
Individual materials: Zinc, ceramic, and carbide may then be utilized respectively to make corrosion-resistant, heat-resistant or wear-resistant layers.
Green: No volatile organic compounds (VOCs) and smelly solvents.
Quick repair: The damaged areas can be repaired without the removal of the whole coating.
No wonder engineers call it the “industrial armor” for metal surfaces.
The Lifecycle Advantage
Consider it as follows: painting is comparable to purchasing an inexpensive umbrella, it will work temporarily, though you will continue to buy other umbrellas. Thermal spray coating can be compared to the high qualitative raincoat, which can serve several years long.
In the case of large-scale assets, it is not only convenient but profitable to reduce downtimes and maintenance. That’s why smart asset managers are switching to thermal spray. They’re not chasing the cheapest fix; they’re choosing the solution that saves money over time.
Conclusion:
As far as corrosion protection is concerned, there is no doubt about the winner. Thermal spray coating is more cost-effective, has better adhesion, and durability compared to painting. It is not the most cost efficient in the short run, but it is certainly the smartest decision in the long term.
If you are sick of repainting or fixing and delaying; it's time to switch strategies. Find a permanent solution and not a retouch. It is time to select the protection that is really durable.
CY Thermal Spray Coating has been assisting industries all over the world in preventing corrosion for more than 40 years. Our custom coating also ensures that your equipment will be stronger, longer and prepared to face the most difficult conditions. Reach out today to find the best coating plan for your project because your assets deserve the strongest defense.
FAQs
Question 1. Is thermal spray coating better than painting for corrosion protection?
Answer: Yes. Thermal spray coating is much more durable and it is able to operate in rough conditions where paint would crack or peel. It forms a strong mechanical bond and offers up to five times more service life.
Question 2. Can thermal spray coating be applied over old paint?
Answer: It is better to take the old paint off. The surface must be smooth and coarse to be adhered to. Before spraying, the technicians of CY can assist with the preparation and evaluation of the surface.
Question 3. How long does thermal spray coating last compared to paint?
Answer: Compared to paint that can last 3-10 years, thermal spray coating has the potential to last up to 20-30 years without having to be repaired thus making it the wiser long run decision.
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